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Intuitive Surgical da Vinci S/Si Mega Needle Driver Instrument Recall 7,819 Units Worldwide (2026)

Intuitive Surgical recalled 7,819 units of the da Vinci S/Si Mega Needle Driver Instrument sold worldwide to hospitals and healthcare providers. The recall cites broken or frayed grip cables that can impair instrument control. Stop using the device and follow the manufacturer’s recall instructions for replacement or service.

Official notice

Source-backed recall notice

No product image was available from the source feed.

Official source
FDA DEVICE
Recall date
December 9, 2025
Status
ACTIVE
Severity
8/10

Quick Facts at a Glance

Recall Date
December 9, 2025
Hazard Level
HIGH
Brand
Intuitive Surgical
Category
Health & Personal Care
Sold At
Multiple Retailers
Geographic Scope
1 states
At-Risk Groups
GENERAL

What to Do Now

Use this page like a recall checklist: verify the product first, then act on the official remedy.

Immediate steps

  1. 1Stop using the product until you confirm whether it is included in the recall.
  2. 2Compare the product label, model number, UPC, color, size, and purchase location against the identifiers below.
  3. 3Follow the official remedy from FDA - Medical Devices; save photos, receipts, labels, and correspondence before contacting the company.
  4. 4If the product could harm a child, older adult, pet, or patient, move it out of reach immediately.

Check these identifiers

Brand
Intuitive Surgical
Product type
Needle Driver Instrument
Model numbers
420194
Sold at
Multiple Retailers
Where affected
ALL

Recall Timeline

Key dates and source checks for this recall record.

  1. Recall announced

    December 9, 2025

  2. Reported by FDA DEVICE

    April 8, 2026

  3. RecallRadar source check

    April 15, 2026

  4. Consumer action

    Use the official remedy and keep documentation.

Hazard Information

Due to increased complaints for broken/frayed grip cables for reusable instruments.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact Intuitive Surgical, Inc. or your healthcare provider for instructions. Notification method: Letter

About This Product

The da Vinci S/Si Mega Needle Driver Instrument is part of the EndoWrist family used with robotic surgical systems. It enables tissue manipulation, suturing, and probe delivery during minimally invasive procedures.

Why This Is Dangerous

The defect involves broken or frayed grip cables that transmit motion from the input discs to the distal tip, potentially compromising control during surgery.

Industry Context

This recall is not described as part of a broader industry pattern in the provided notice.

Real-World Impact

Hospitals and surgical teams must discontinue use of affected devices and arrange replacements or repairs to avoid intraoperative complications and potential delays.

Practical Guidance

How to identify if yours is affected

  1. Locate your instrument model on the device or packaging: 420194.
  2. Review batch/system numbers listed in recall materials.
  3. Check GTIN 00886874111611 and FDA Listing D088920.
  4. Consult hospital records to identify affected lots.

Where to find product info

Serials, batch codes, and model numbers are on the instrument label, packaging, or accompanying documentation. The FDA recall page provides the official listing.

What timeline to expect

Refunds or replacements are typically processed within 4-8 weeks after approval of the recall remedy.

If the manufacturer is unresponsive

  • Escalate to hospital risk management or procurement if the supplier is slow to respond.
  • File a recall report with the FDA if applicable.
  • Consult the hospital’s legal/compliance team for guidance on remediation.

How to prevent similar issues

  • Verify instrument model and batch numbers before use in procedures.
  • Register instrument recalls with hospital risk management and procurement.
  • Request replacement instruments when recalls are announced.
  • Keep all recall communications and documentation for audits.

Documentation advice

Keep a copy of the recall notice, records of all communications with the manufacturer, and any replacement instrument details.

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Product Details

Model/Catalog Number: 420194. Quantity recalled: 7,819 units. Distribution: Worldwide, including US states CA, FL, GA, IA, IL, IN, KS, KY, LA, MA, MO, MS, NC, NJ, NY, OH, PA, TX, VA, WI; countries listed in recall notice. GTIN: 00886874111611. FDA Medical Device Listing Number: D088920.

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 7,819 units recalled worldwide
  • FDA Listing D088920
  • Worldwide distribution including 20+ US states and dozens of countries
  • Hazard: broken/frayed grip cables can impair instrument control

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
LACERATION

Product Details

Model Numbers
420194
Affected States
ALL
Report Date
April 8, 2026
Recall Status
ACTIVE

Related Recalls

Health & Personal Care
HIGH

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Intuitive Surgical recalled 47 da Vinci 5 Surgeon Console Viewer Displays on December 30, 2025. The devices may lose display functionality, risking surgical injury. Healthcare providers should stop using the consoles immediately and follow recall instructions.

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