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Olympus Recalls Electrosurgical Knife Over Burn Hazard

Olympus Corporation recalled 3,361 Single Use Electrosurgical Knives on February 17, 2024, due to burn risks from tip breakage. The recall affects model KD-645L, distributed nationwide. The defective knives may overheat and deteriorate during use, posing serious safety risks.

Official notice
Olympus Corporation of the AmericasHealth & Personal CareMedical DevicesModel/Catalog Number: KD-645L UDI: 04953170407857 Lot Number(s): 2ZK31K32K

Source-backed recall notice

No product image was available from the source feed.

Official source
FDA DEVICE
Recall date
February 17, 2024
Status
ACTIVE
Severity
8/10

Quick Facts at a Glance

Recall Date
February 17, 2024
Hazard Level
HIGH
Brand
Olympus Corporation of the Americas
Category
Health & Personal Care
Sold At
Multiple Retailers
Geographic Scope
1 states
At-Risk Groups
GENERAL

What to Do Now

Use this page like a recall checklist: verify the product first, then act on the official remedy.

Immediate steps

  1. 1Stop using the product until you confirm whether it is included in the recall.
  2. 2Compare the product label, model number, UPC, color, size, and purchase location against the identifiers below.
  3. 3Follow the official remedy from FDA - Medical Devices; save photos, receipts, labels, and correspondence before contacting the company.
  4. 4If the product could harm a child, older adult, pet, or patient, move it out of reach immediately.

Check these identifiers

Brand
Olympus Corporation of the Americas
Product type
Electrosurgical Knife
Model numbers
Model/Catalog Number: KD-645L UDI: 04953170407857 Lot Number(s): 2ZK, 31K, 32K, 33K, 35K, 3XK, 3YK, 3ZK +12 more
Sold at
Multiple Retailers
Where affected
ALL

Recall Timeline

Key dates and source checks for this recall record.

  1. Recall announced

    February 17, 2024

  2. Reported by FDA DEVICE

    February 11, 2026

  3. RecallRadar source check

    February 18, 2026

  4. Consumer action

    Use the official remedy and keep documentation.

Hazard Information

A deterioration of the cutting knife, including overheating and burning, can contribute to tip breakage during use.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact Olympus Corporation of the Americas or your healthcare provider for instructions. Notification method: Letter

About This Product

The Olympus Single Use Electrosurgical Knife KD-645L is designed for cutting and coagulating tissue during surgical procedures. Surgeons often use this device in endoscopic surgeries, including laparoscopic operations.

Why This Is Dangerous

The knife's cutting mechanism may overheat, leading to deterioration and burning. This can result in tip breakage, posing burn risks during surgical use.

Industry Context

This recall is not part of a broader industry pattern.

Real-World Impact

The recall affects surgical procedures where the electrosurgical knife is used, potentially delaying medical interventions and posing serious safety risks.

Practical Guidance

How to identify if yours is affected

  1. Check the model number on the device.
  2. Verify the lot numbers against those listed in the recall notice.
  3. Look for any signs of damage or overheating.

Where to find product info

Model numbers and lot numbers can usually be found on the packaging or the device itself.

What timeline to expect

Expect 4-6 weeks for the refund process after returning the product.

If the manufacturer is unresponsive

  • Contact Olympus customer service directly for assistance.
  • Document your attempts to communicate with the company.

How to prevent similar issues

  • Always check for recalls before using medical devices.
  • Look for safety certifications and recent safety reports.
  • Consult with healthcare providers about device safety.

Documentation advice

Keep a record of any correspondence with the manufacturer and take photos of the product if necessary.

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Product Details

The recalled product is the Olympus Single Use Electrosurgical Knife, model KD-645L. It consists of a handpiece and monopolar electrode designed for surgical procedures. The product was distributed across the United States.

Key Facts

  • Recall date: February 17, 2024
  • Model number: KD-645L
  • Potential burn and tip breakage risks

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
BURN

Product Classification

Product Details

Model Numbers
Model/Catalog Number: KD-645L UDI: 04953170407857 Lot Number(s): 2ZK
31K
32K
33K
35K
+15 more
Affected States
ALL
Report Date
February 11, 2026
Recall Status
ACTIVE

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