HIGHNHTSA

Ford recalls 2025 Explorer and other models for possible fuel injector leak linked to fire risk (24S

Ford Motor Company recalled 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, and 2025 Explorer vehicles due to fuel injector assembly lacking O-ring support discs. The defect may cause a fuel leak with ignition risk. Dealers will install new fuel injector O-rings and O-ring support discs at no charge. Owner letters mailed Oct 7, 2024. Ford contact: 1-866-436-7332. Recall number 24S54.

Official notice

Source-backed recall notice

No product image was available from the source feed.

Official source
NHTSA
Recall date
November 8, 2025
Status
ACTIVE
Severity
8/10

Quick Facts at a Glance

Recall Date
November 8, 2025
Hazard Level
HIGH
Brands
Ford Motor Company, FORD
Category
Vehicles & Parts
Sold At
Unknown
At-Risk Groups
GENERAL, PREGNANT, PETS

What to Do Now

Use this page like a recall checklist: verify the product first, then act on the official remedy.

Immediate steps

  1. 1Stop using the product until you confirm whether it is included in the recall.
  2. 2Compare the product label, model number, UPC, color, size, and purchase location against the identifiers below.
  3. 3Follow the official remedy from National Highway Traffic Safety Administration; save photos, receipts, labels, and correspondence before contacting the company.
  4. 4If the product could harm a child, older adult, pet, or patient, move it out of reach immediately.

Check these identifiers

Brand
Ford Motor Company, FORD
Product type
Automobile (Fuel System)
Model numbers
EXPLORER, Corsair, Escape, Mustang
Sold at
Unknown

Recall Timeline

Key dates and source checks for this recall record.

  1. Recall announced

    November 8, 2025

  2. Reported by NHTSA

    November 8, 2025

  3. RecallRadar source check

    April 18, 2026

  4. Consumer action

    Use the official remedy and keep documentation.

Hazard Information

A fuel leak in the presence of an ignition source increases the risk of a fire.

What You Should Do

Dealers will install new fuel injector O-rings and O-ring support discs, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S54.

About This Product

This recall involves modern Ford and Lincoln vehicles with gasoline direct injection systems. The risk is fuel leaks near ignition sources.

Why This Is Dangerous

Missing O-ring support discs can allow fuel to leak at injector seals, increasing fire risk near hot exhaust or other ignition sources.

Industry Context

This recall is not described as part of a broader industry pattern in the provided data.

Real-World Impact

The recall prompts vehicle downtime for inspection and parts replacement. No injuries reported in the provided data.

Practical Guidance

How to identify if yours is affected

  1. Identify if your vehicle is in the recall by checking VIN on NHTSA safercar.gov or Ford recall notice 24S54.
  2. Verify model year and exact model (2023 Corsair, 2023-2024 Escape, 2024 Mustang, 2025 Explorer).
  3. If eligible, schedule service with a Ford dealer.

Where to find product info

VIN and recall number 24S54 on Ford’s recall page and safercar.gov

What timeline to expect

Repair scheduling at dealer; no cost to owner; no repair duration provided

If the manufacturer is unresponsive

  • Escalate to Ford customer service 1-866-436-7332
  • Contact NHTSA Hotline 1-888-327-4236 if dealer uncooperative
  • File a complaint with NHTSA if necessary

How to prevent similar issues

  • Check VIN regularly against safercar.gov recalls.
  • Register vehicle with Ford for recall updates.
  • Keep service records of all recall work.
  • Avoid driving long distances until repaired.

Documentation advice

Keep recall notice, record correspondence, note service dates and parts replaced

Get instant alerts for Vehicles & Parts recalls

Be the first to know. Free instant alerts to your inbox.

No spamUnsubscribe anytime

Product Details

Year: 2025; Make: FORD; Model: EXPLORER; Manufacturer: Ford Motor Company; Component: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS; Other models involved: 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang; Recall number: 24S54; Recall date: 2025-11-08; Status: ACTIVE

Reported Incidents

No incidents or injuries are detailed in the provided data.

Key Facts

  • 24S54 recall number
  • Involves 2023 Lincoln Corsair, 2023-2024 Escape, 2024 Mustang, 2025 Explorer
  • O-ring and O-ring support disc replacement required
  • Repair at no cost to owners
  • Letters mailed Oct 7, 2024

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: How to Report an Unsafe Product

Get Alerts for Vehicles & Parts Recalls

Get instant alerts for recalls that affect you. Free forever.

Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERALPREGNANTPETS
Injury Types
FALLLACERATIONBURNELECTRICAL

Product Details

Model Numbers
EXPLORER
Corsair
Escape
Mustang
Report Date
November 8, 2025
Recall Status
ACTIVE

Related Recalls