Ford recalls 2024-2025 F-150 and Expedition and 2024 Navigator SUVs due to a misaligned engine cup plug that can cause a rapid oil leak. The leak may stall the engine and, if oil contacts hot parts, can ignite a fire. Ford says dealers will inspect and replace the plug at no charge; owner letters were mailed May 22, 2025.
A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.
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These are full-size SUVs equipped with the 3.5L GTDI engine. Ford issued a recall after identifying a misaligned engine cup plug in affected models. The recall focuses on preventing rapid oil leaks that threaten engine operation and could cause fire risks.
A rapid oil leak can cause engine stall and, if oil contacts hot components, may ignite a fire. The risk exists while driving or during operation of the vehicle.
This recall is not described as part of a broader industry pattern in the provided data.
Owners face the possibility of sudden engine stalls and fire risk. Repairs are free, but owners must schedule service with a Ford dealer.
Recall information and VIN lookups are available at nhtsa.gov/recalls and ford.com/recalls.
Repairs are performed during a dealer visit, typically on a single appointment, and are completed at no charge.
Keep the recall letter, VIN, repair receipts, and correspondence with Ford or the dealer as part of your records.
Model: Ford F-150 (2024-2025); Expedition (2024-2025) and Lincoln Navigator (2024) Engine: 3.5L GTDI Component: Engine and Engine Cooling: Engine Oil/Lubrication Remedy: Dealer inspection and plug replacement if necessary, free of charge Sold at: Ford dealerships nationwide Recall number: 25S30 Recall date: 2025-03-28 Status: Active
No injuries or incidents have been reported.
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