HIGHNHTSA

Ford Recall 25S30 Affects 2024-2025 F-150, Expedition, 2024 Navigator Over Engine Oil Leak

Ford recalls 2024-2025 F-150 and Expedition and 2024 Navigator SUVs due to a misaligned engine cup plug that can cause a rapid oil leak. The leak may stall the engine and, if oil contacts hot parts, can ignite a fire. Ford says dealers will inspect and replace the plug at no charge; owner letters were mailed May 22, 2025.

Official notice

Source-backed recall notice

No product image was available from the source feed.

Official source
NHTSA
Recall date
March 28, 2025
Status
ACTIVE
Severity
8/10

Quick Facts at a Glance

Recall Date
March 28, 2025
Hazard Level
HIGH
Brands
Ford, Ford Motor Company
Category
Vehicles & Parts
Sold At
Multiple Retailers
At-Risk Groups
GENERAL

What to Do Now

Use this page like a recall checklist: verify the product first, then act on the official remedy.

Immediate steps

  1. 1Stop using the product until you confirm whether it is included in the recall.
  2. 2Compare the product label, model number, UPC, color, size, and purchase location against the identifiers below.
  3. 3Follow the official remedy from National Highway Traffic Safety Administration; save photos, receipts, labels, and correspondence before contacting the company.
  4. 4If the product could harm a child, older adult, pet, or patient, move it out of reach immediately.

Check these identifiers

Brand
Ford, Ford Motor Company
Product type
Engine Cup Plug (engine component)
Model numbers
EXPEDITION
Sold at
Multiple Retailers

Recall Timeline

Key dates and source checks for this recall record.

  1. Recall announced

    March 28, 2025

  2. Reported by NHTSA

    March 28, 2025

  3. RecallRadar source check

    April 18, 2026

  4. Consumer action

    Use the official remedy and keep documentation.

Hazard Information

A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.

What You Should Do

Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.

About This Product

These are full-size SUVs equipped with the 3.5L GTDI engine. Ford issued a recall after identifying a misaligned engine cup plug in affected models. The recall focuses on preventing rapid oil leaks that threaten engine operation and could cause fire risks.

Why This Is Dangerous

A rapid oil leak can cause engine stall and, if oil contacts hot components, may ignite a fire. The risk exists while driving or during operation of the vehicle.

Industry Context

This recall is not described as part of a broader industry pattern in the provided data.

Real-World Impact

Owners face the possibility of sudden engine stalls and fire risk. Repairs are free, but owners must schedule service with a Ford dealer.

Practical Guidance

How to identify if yours is affected

  1. Confirm your vehicle is a 2024 Navigator, 2024-2025 F-150 or 2024-2025 Expedition.
  2. Check for recall 25S30 on Ford or NHTSA recall databases using your VIN.
  3. Look for the recall letter mailed May 22, 2025.

Where to find product info

Recall information and VIN lookups are available at nhtsa.gov/recalls and ford.com/recalls.

What timeline to expect

Repairs are performed during a dealer visit, typically on a single appointment, and are completed at no charge.

If the manufacturer is unresponsive

  • Escalate to Ford customer service at 1-866-436-7332.
  • File a complaint with NHTSA if the dealer is unresponsive.

How to prevent similar issues

  • When buying SUVs, ask for the latest recall status and vin check.
  • Register your vehicle to receive recall notifications.
  • Keep dealer service records and recall letters together for reference.

Documentation advice

Keep the recall letter, VIN, repair receipts, and correspondence with Ford or the dealer as part of your records.

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Product Details

Model: Ford F-150 (2024-2025); Expedition (2024-2025) and Lincoln Navigator (2024) Engine: 3.5L GTDI Component: Engine and Engine Cooling: Engine Oil/Lubrication Remedy: Dealer inspection and plug replacement if necessary, free of charge Sold at: Ford dealerships nationwide Recall number: 25S30 Recall date: 2025-03-28 Status: Active

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 25S30 recall number
  • Vehicles affected: 2024 Navigator, 2024-2025 F-150, 2024-2025 Expedition
  • Engine: 3.5L GTDI
  • Issue: Misaligned engine cup plug causing rapid oil leak
  • Repair: Free dealer inspection and plug replacement if necessary
  • Owner letters mailed May 22, 2025

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: How to Report an Unsafe Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
BURNCRUSHING

Product Classification

Product Details

Model Numbers
EXPEDITION
Report Date
March 28, 2025
Recall Status
ACTIVE

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