HIGHNHTSA

Ford 2025 Expedition Recalled for Brake Software Issue; OTA Update Available

Ford Motor Company recalls 2025 Expedition and other models over a brake booster software fault. The Electronic Brake Booster module may fail while driving or during ADAS use, reducing power brake assist. Ford will update the module software OTA or via dealer free of charge. Owner notifications started August 22, 2025. Contact Ford at 1-866-436-7332 for details and recall 25S77.

Official notice
FordLincolnVehicles & PartsExpeditionF-150Navigator

Source-backed recall notice

No product image was available from the source feed.

Official source
NHTSA
Recall date
July 25, 2025
Status
ACTIVE
Severity
8/10

Quick Facts at a Glance

Recall Date
July 25, 2025
Hazard Level
HIGH
Brands
Ford, Lincoln
Category
Vehicles & Parts
Sold At
Multiple Retailers
At-Risk Groups
GENERAL

What to Do Now

Use this page like a recall checklist: verify the product first, then act on the official remedy.

Immediate steps

  1. 1Stop using the product until you confirm whether it is included in the recall.
  2. 2Compare the product label, model number, UPC, color, size, and purchase location against the identifiers below.
  3. 3Follow the official remedy from National Highway Traffic Safety Administration; save photos, receipts, labels, and correspondence before contacting the company.
  4. 4If the product could harm a child, older adult, pet, or patient, move it out of reach immediately.

Check these identifiers

Brand
Ford, Lincoln
Product type
Brake System Electronic Control Module (EBB) Software
Model numbers
Expedition, F-150, Navigator, Bronco, Ranger
Sold at
Multiple Retailers

Recall Timeline

Key dates and source checks for this recall record.

  1. Recall announced

    July 25, 2025

  2. Reported by NHTSA

    July 25, 2025

  3. RecallRadar source check

    April 18, 2026

  4. Consumer action

    Use the official remedy and keep documentation.

Hazard Information

An unexpected loss of power brake assist while driving can extend stopping distance and increase the risk of a crash. Additionally, a loss of power brake assist while ADAS features are engaged can result in the vehicle not braking as expected, increasing the risk of a crash.

What You Should Do

The EBB module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed on August 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S77.

About This Product

This recall concerns modern vehicles equipped with an Electronic Brake Booster system controlled by software. The EBB integrates brake assist with electronic control for more precise braking, especially when ADAS features are active.

Why This Is Dangerous

A malfunctioning EBB module can reduce braking capability during normal driving or when ADAS is engaged, increasing crash risk due to longer stopping distances.

Industry Context

This recall is not described as part of a broader industry pattern in the issued notice.

Real-World Impact

Vehicle braking performance may degrade unexpectedly until the software is updated. The recall affects safety-critical braking functionality.

Practical Guidance

How to identify if yours is affected

  1. 1) Confirm your vehicle is a 2025 Expedition, Navigator, F-150, Bronco, or Ranger.
  2. 2) Locate your VIN and check Ford/NHTSA recall status for 25S77.
  3. 3) If affected, do not drive unless necessary and arrange for OTA or dealer update.

Where to find product info

VIN on the dashboard near the windshield or on the driver’s door jamb. Look up recall status at Ford or NHTSA sites.

What timeline to expect

OTA updates are available now or soon. Dealers will perform updates at no charge. Typical processing may take days to weeks depending on vehicle and y

If the manufacturer is unresponsive

  • Escalate to Ford customer service at 1-866-436-7332
  • File a complaint with NHTSA if the dealership is unresponsive
  • Request escalation and document all attempts to schedule the update

How to prevent similar issues

  • Keep your vehicle along with recall documents ready for service
  • Check for OTA updates during periodic vehicle connectivity events
  • Verify brake system software version after update to confirm remediation
  • Be cautious when ADAS is engaged until the update is complete

Documentation advice

Save recall notice, record dates of inquiries, note VIN, timestamp communications with Ford or dealers

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Product Details

Year: 2025; Make: Ford; Models: Expedition, F-150, Bronco, Ranger; Lincoln Navigator; Component: ELECTRONIC BRAKE BOOSTER (EBB) MODULE SOFTWARE; Sold through: Ford and Lincoln dealers; Recall number: 25S77; Recall date: 2025-07-25; Status: Active

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • Models included: Expedition, F-150, Bronco, Ranger, Lincoln Navigator
  • Recall number 25S77
  • OTA software update or dealer update available at no charge
  • Owner notification letters issued 2025-08-22
  • Affects 2025 model year vehicles only
  • VIN lookup recommended to confirm воlume and eligibility

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: How to Report an Unsafe Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
CRUSHINGELECTRICALOTHER

Product Classification

Product Details

Model Numbers
Expedition
F-150
Navigator
Bronco
Ranger
Report Date
July 25, 2025
Recall Status
ACTIVE

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