HIGH

Zap Surgical Systems ZAP-X Radiosurgery System Recalled for 17 Units Worldwide in 2025

Zap Surgical Systems recalled 17 ZAP-X Radiosurgery System units worldwide, including US states FL, CO, NJ, NY and several countries. A software defect could cause the collimator to collide with patient shoulders or the patient table during long gantry moves after proximity errors. Clinicians and patients should stop using the device and follow recall instructions from the manufacturer.

Quick Facts at a Glance

Recall Date
July 25, 2025
Hazard Level
HIGH
Brand
Zap Surgical Systems
Category
Health & Personal Care
Sold At
Multiple Retailers
Geographic Scope
1 states
At-Risk Groups
GENERAL

Hazard Information

If the radiosurgery system triggers a proximity error message during a long gantry move (greater-than180 degrees), and a subsequent proximity error message occurs after the automatic reduction of speed, a software defect could potentially lead the collimator to collide with patient shoulders or the patient table.

What You Should Do

Patients and healthcare providers should stop using this device immediately. Follow the recall instructions provided by the manufacturer. Contact Zap Surgical Systems or your healthcare provider for instructions. Notification method: Letter

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About This Product

The ZAP-X Radiosurgery System is a professional medical device used in radiosurgical treatments. It is designed for precise, targeted radiation therapy. This device operates in a clinical setting under physician supervision.

Why This Is Dangerous

A software defect may trigger a proximity error during extensive gantry movement. If a second proximity error occurs after automatic speed reduction, the collimator could collide with the patient or the table, causing potential injury.

Industry Context

This recall is not part of a broader industry pattern.

Real-World Impact

Hospitals and clinics must pause use of affected devices, assess patient schedules, and coordinate with the manufacturer for guidance on patient safety and device remediation.

Practical Guidance

How to identify if yours is affected

  1. Verify device model 300150 and serial numbers against the recall list.
  2. Check UDI-DI 00860183001504 on the device label.
  3. Review software version: TDS V1.10.1 on the unit.

Where to find product info

UDI-DI and serial numbers are located on the device label and in the hospital asset management system.

What timeline to expect

Specific remediation timeline not provided in the notice.

If the manufacturer is unresponsive

  • Escalate to hospital risk management and the device manufacturer for an incident report.
  • File a recall-related complaint with the FDA if appropriate.

How to prevent similar issues

  • Implement an inventory check to identify affected devices.
  • Reinforce device-check procedures before use.
  • Ensure staff are aware of recall notice and follow manufacturer instructions.

Documentation advice

Keep a copy of the recall notice, serial numbers, UDI, and correspondence with the manufacturer.

Product Details

Brand: Zap Surgical Systems Product: ZAP-X Radiosurgery System Model: 300150 UDI-DI: 00860183001504 Serial Numbers: ZUC17153, ZUC20156, ZUC20157, ZUC20159, ZUC21162, ZUC21164, ZUC22166, ZUC22169, ZUC22170, ZUC22171, ZUC22173, ZUC22174, ZUC23176, ZUC23177, ZUC24179, ZUC24180, ZUC24181 Software version: TDS V1.10.1 Sold worldwide with US states FL, CO, NJ, NY and countries Germany, France, Spain, Poland, Republic of Korea, Türkiye, Paraguay Price: Unknown

Reported Incidents

No injuries or incidents have been reported.

Key Facts

  • 17 units recalled
  • Model 300150
  • UDI-DI 00860183001504
  • Serial numbers include ZUC17153 and ZUC24181
  • Software version TDS V1.10.1
  • Distributed Worldwide: US (FL, CO, NJ, NY); Germany, France, Spain, Poland, Korea, Türkiye, Paraguay

Safety Guide

Not sure what to do next? Our guide walks you through the process step by step.

Read: What to Do When You Find a Recalled Product

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Safety Assessment

Risk LevelHIGH
Severity Score
8/ 10
Affected Groups
GENERAL
Injury Types
CRUSHINGOTHER

Product Details

Model Numbers
300150
UDI-DI: 00860183001504
ZUC17153
ZUC20156
ZUC20157
+15 more
Affected States
ALL
Report Date
October 8, 2025
Recall Status
ACTIVE

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